Introduction
Build a small-scale humanoid robot with bipedal walking, arm motion, and face tracking using ROS and servo motors. This comprehensive guide covers everything from design through implementation, testing, and deployment.
Build a small-scale humanoid robot with bipedal walking, arm motion, and face tracking using ROS and servo motors.
Build a small-scale humanoid robot with bipedal walking, arm motion, and face tracking using ROS and servo motors. This comprehensive guide covers everything from design through implementation, testing, and deployment.
Minimal humanoid: 18 DOF — each leg 6 DOF (hip pitch/roll/yaw, knee pitch, ankle pitch/roll), each arm 3 DOF (shoulder pitch/roll, elbow pitch), head 2 DOF (pan/tilt). Leg kinematics: hip to knee is upper leg link, knee to ankle is lower leg link. Foot contact with ground determines base frame. Design for human-like proportions scaled to 40–60cm height for servomotor torque constraints.
10 components required for this project.
| # | Component | Purpose | Qty |
|---|---|---|---|
| 1 | Servo Motors (Dynamixel AX-12A) | All robot joints (networked digital servos) | x18 |
| 2 | Intel NUC Mini PC | Main computing for ROS and AI | x1 |
| 3 | ROBOTIS CM-700 Controller | Servo bus communication | x1 |
| 4 | IMU (9-DOF, BNO085) | Balance and attitude reference | x1 |
| 5 | ZED Mini Stereo Camera | Visual perception and SLAM | x1 |
| 6 | Custom 3D-Printed Skeleton | Robot body structure | x1 |
| 7 | 24V 10Ah LiPo Battery | High-power servos operation | x1 |
| 8 | Force Sensitive Resistors (foot pads) | Ground contact detection for gait | x4 |
| 9 | Speaker + Microphone Array | Voice interaction capability | x1 |
| 10 | LED Matrix (head display) | Expressive face display | x1 |
Follow these 3 steps carefully.
Minimal humanoid: 18 DOF — each leg 6 DOF (hip pitch/roll/yaw, knee pitch, ankle pitch/roll), each arm 3 DOF (shoulder pitch/roll, elbow pitch), head 2 DOF (pan/tilt). Leg kinematics: hip to knee is upper leg link, knee to ankle is lower leg link. Foot contact with ground determines base frame. Design for human-like proportions scaled to 40–60cm height for servomotor torque constraints.
Bipedal walking stability uses ZMP (Zero Moment Point) — the point on the ground where the total ground reaction force acts. The robot is stable if ZMP falls within the support polygon (area defined by foot contact points). Dynamic walking: shift ZMP forward with each step, swing unsupported foot forward, repeat. Preview control: plan ZMP trajectory several steps ahead, compute required center of mass trajectory, compute joint angles via IK.
Define motion sequences as arrays of joint angles with timing. Basic motions needed: stand up from sitting, walk in place, step forward, turn left/right, wave arm, reach and grasp. Use Bioloid or ROBOTIS software for motion capture: manually pose robot joint by joint, record keyframe, repeat for motion sequence. Interpolate between keyframes for smooth motion. Upload sequences to robot for playback on command.
Core code for humanoid_gait.py:
import dynamixel_sdk as dxl
# Dynamixel AX-12A communication
PROTOCOL = 1.0
BAUDRATE = 1000000
class HumanoidController:
def __init__(self, port):
self.portHandler = dxl.PortHandler(port)
self.packetHandler = dxl.PacketHandler(PROTOCOL)
self.portHandler.openPort()
self.portHandler.setBaudRate(BAUDRATE)
def set_joint_angle(self, servo_id, angle_deg):
"""Convert degrees to Dynamixel position (0-1023)"""
position = int((angle_deg + 150) * (1023 / 300))
position = max(0, min(1023, position))
self.packetHandler.write2ByteTxRx(
self.portHandler, servo_id, 30, position) # Reg 30 = goal position
def walk_step(self, step_direction=1):
"""Execute one walking step"""
# Simplified: shift weight to left leg, swing right leg
self.set_joint_angle(1, 10 * step_direction) # Right hip
self.set_joint_angle(2, -20) # Right knee bend
import time; time.sleep(0.3)
self.set_joint_angle(2, 0) # Straighten knee
self.set_joint_angle(1, 0) # Return hip
Test Humanoid Robot by verifying each subsystem individually before full integration.
Verify power voltages, check ground connections, use serial monitor for debug.
An interactive simulator will be available here — simulate circuits and run code in-browser without hardware.